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Technical programme

● Power supply. Total power : 380/220V ,75KW (three-phase 三相)

● External gas source : 4-6kgf/cm2

● main motor: 380V 3300W

● Bottle separate electricity motor: 380V 820W*2

● Exit belt motor : 380V 750W

●Film cutting electricity motor :380V 820W

● Film feeding electricity motor: 3.3W

● Bottle entry plate chain electricity motor : 380V 1100W

● Whole bottle motor :380V 250W

● Machine size (L*W*H) :13500*1215*2150mm

(Can make according to special requirement).

● Package piece speed : ≦30-40package /minute

● Package product size : can according to client special requirement.

● Working platform height :L1150+50mm (can making according to special requirement).

● Conveyor belt : shanghai

● Usage film type : PE film and can use color film

● PE film width PE: according to client requirement , film thickness: 0.07mm-0.13mm;

● Film shrinkage ratio : length wise direction 70-80%, cross wise 20-30%.

● Circumstance condition: humidity≦98%, temperature:20-40℃.

● Noise: at working circumstance, noise ≦75DB.

● Whole machine all set safe protection device

● While package type not change, just need to change bottle height and bottle neck diameter, just need 20 minute; while not change bottle neck diameter and bottle height, just change package specification, not more than 10 minute.

● Bottle entry belt drive by frequency motor, adopt to plastic chain net belt conveyor; in addition, match one set of frequency transducer controlling and facility connecting conveyor chain, ensure bottle smoothly enter into each channel tunnel; according to product package type, via vibrate parse device divide product; each channel bottle arrange and number control by conveyor belt top sensor; can control entrance bottle stream pressure according to entrance bottles streams; bottle entrance place set inspection device of bottle full and lacking situation, can let bottle efficiency separation.

● Bottle separate and group: two group shifting fork that drive by servo motor, group bottle as package required number, adopt to linear bottle separate, control by servo motor, accuracy locate, easy to debug, very reliable.

● Bottle hander film wrapping: via bottle handing pole control each group bottle movement distance, let it synchronization with film lifting pole, and let bottle push to film wrapping section belt; film lifting pole and film lifting device match torsion limit stopper, while bottle drop or bottle block, limit stopper movement let machine auto stop, after failure solve, then turn limit stopper hand wheel reset.

● Mechanism rotation: the machine rotation drove by servo motor, adopt to synchronous belt and chain rotation assembly method, ensure rotation harmony, the place that adopt to chain ration all add protection covet and lubricate device, ensure worker safe and circumstance clean.

● Have the function: while lack bottle, the machine will alarm, no bottle no film feeding function

● Controlling system: adopt to PLC and touch screen controlling, have manual. Auto move method, touch screen have full machine manipulation function, can display instant and accumulated package quantity, and enable can print with the connected printer. Setting procedure is more quick and precise; controlling panel adopt to electronics touch and control button controlling, can directly input and revise package type parameter, also can save different package specification parameter; timely supervise facility operation whole process. All the working procedure all have sensor checker, have ego diagnose function, if have any breakdown, facility will auto stop, alarm light blink, display breakdown type indication on the touch screen; common type reducer motor matching frequency transducer, whole machine limitless speed adjust, move transmission is very steadily; can as above situation change, auto control machine movement speed.

● Mechanism character: mechanism spare parts adopt to stainless steel, chroming steel and strong anti-corrode character aluminum alloy ect material; surface good quality spray printing, whole machine have strong anti-rust character.

● The facility accord with safe manipulation and safe operation related criterion and standard. All the lubricate part connect central place, for convenient to handle, lubricate part all ensure have no pollute on the product.

● Performance character: high automatic degree, the machine choose PLC programmable control, electricity part all adopt to import reliable pneumatic device and super electricity controlling technology, have steadily character, easy to handle, low failure, high automatic degree ect advantage; easy to handle; the machine belong to full auto production, and can limitless speed adjust and whole line synchronization operation.

● Electricity collocation: Siemens PLC controller, Schneider contactor, FOTEK sensor switch, FESTOR pneumatic element, SIMENS servo motor, SEW electricity, SIMENS touch screen manipulation.; sensor switch, approach switch adopt to P+F product; low pressure pneumatic element adopt to France Schneider product, other element all adopt to famous brand.

● Working flow: open power supply switch, cross film, choose manual film cutting, after one time film cutting success, then choose auto, machine start to operate. Product via bottle split flow facture, guiding fracture, bottle separate fracture, bottle handing film lifting up fracture, film wrapping fracture, at last via shrink tunnel, then finish whole film wrapping package working.

Facility parts introduction

● Bottle entry plate chain guiding direction adjust

a). Loose left and right guiding direction inside screw, let left and right direction move to corresponding location.

b). Left and right guiding direction inside width small than about bottle combination 10mm

● Bottle sorting blocking board width adjustment:

● Whole range blocking board distance adjustment

a). Use spanner rotate while range blocking board adjust screw pole, let distance adjust to corresponding location.

b). Bottle separation board distance: bottle max place diameter is :+2-3mm, let bottle separate tunnel aligning.

c). Record number the number show on displayer, convenient to next time adjust;

● While bottle variety exchange, dismantle origin pusher dog frame

● Cardboard system

● Load new pusher dog

Sorting film + Hot glue machine

● Bottle separation tunnel blocking board width adjustment:

a). Use spanner to move adjustment screw of bottle separation board, adjust distance to corresponding place.

b). Bottle separation blocking board distance: bottle max place direction +2-3mm;

c). Record number of number location displayer, convenient to next time adjustment.

● Finished product photos

Electricity list

ⅰ. Electricity part
No Name Reducer type Number Power and speed ratio
1 Main electricity motor MU09/20 1 3.3KW 1:20
2 Cutting knife electricity motor MU63/7.5 1 0.82KW 1:7.5
3 Bottle entry board chain electricity motor Sa47dt90s4 1 1.1KW 1:23.20
4.5 MU63/30 1FK7042-5 1 0.82KW 1:20
6 Bottle conveyor/feeding motor MNHL25/2F 1FK7065-5 Each 1 1.48KW 1:8.58
7 Bottle shocking motor SA37DR63L4 1 0.25KW 1:25.38
12 Exit conveyor motor SA47DT80N4 1 0.75KW 1:20.33
13 Slope card board feed motor SA47DT80K4 1 0.55KW 1:9.23
ⅱ. Spare parts
No Name Type Number
8 Synchronization belt wheel (main) Z=36, groove TYPE 8m 1
9 Synchronization belt wheel (secondary) Z=35, groove TYPE 8m 1
10 Film lifting tensioning cylinder DSNU-32-160-PPV-A 2
11 Film sorting promote and demote cylinder DSNU-32-250-PPV-A 2
ⅲ. Photoelectric part
No Name Type Number
A Contactor LC-D0910-M7N 1
B Correlation switch RXM2LB1BD 1
C Middle relay S1, S2, S3, S4 4

Main Electricity collocation list

NoNameSpecificationNumberBrandPlace of origin
1Touch screen10.7英寸1 setSIEMENSGerman
2Servo electric motor 5 set
3Servo controller 5 set
4PCC controlling system 1 pcs
5Manipulation plate 1 pcs
6Bus connector interfaceRS-2321 pcs
7Input and output module 6 piece
8Photocell  PEPPERL+FUCHS “P+F”German
9Pneumatics  FESTOGerman
10Gear box 4 pcsTransmission Equipment Co., LtdChina
11Force conveyor electricity motor 2 pcsTransmission Equipment Co., LtdChina
12Back Electricity shrink tunnel motor 3 pcsTransmission Equipment Co., LtdChina
13Weather belt 2-3 pcsHabsitSwiss
14Frequency converter  DANFOSSDenmark
15Hot glue machine  RobatechSwitzerland
16Bearing  SKF or same Grade productSwiss
17Linear bearing    

Others

1)Delivery Time: 45-50 working days after receiving the advance payment.

2)Payment: 40% by T/T advance payment and 60% T/T before shipment.

3)Guarantee Period: 1 year for the machine.