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Technical programme

1) technical parameter:

● Power supply. Total power : 380/220V ,60KW (three-phase )

● External gas source : 4-6kgf/cm2

● main motor: 380V 3300W

● Exit belt motor : 380V 750W

● Film feeding electricity motor: 3.3W

●Machine size (L*W*H) :12500*1500*2450mm

●Package piece speed : 25package /minute

●Package product size : can according to client special requirement.

●Working platform height :1050-1100mm (can making according to special requirement).

●Conveyor belt : shanghai

●Usage film type : PE film

●PE film width PE: according to client requirement , film thickness: 0.07mm-0.13mm;

●Film shrinkage ratio : length wise direction 70-80%, cross wise 20-30%.

●Whole machine all set safe protection device

● Bottle hander film wrapping: via bottle handing pole control each group bottle movement distance, let it synchronization with film lifting pole, and let bottle push to film wrapping section belt; film lifting pole and film lifting device match torsion limit stopper, while bottle drop or bottle block, limit stopper movement let machine auto stop, after failure solve, then turn limit stopper hand wheel reset.

● Mechanism rotation: the machine rotation drove by servo motor, adopt to synchronous belt and chain rotation assembly method, ensure rotation harmony, the place that adopt to chain ration all add protection covet and lubricate device, ensure worker safe and circumstance clean.

● Have the function: while lack bottle, the machine will alarm, no bottle no film feeding function

● Controlling system: adopt to PLC and touch screen controlling, have manual. Auto move method, touch screen have full machine manipulation function, can display instant and accumulated package quantity, and enable can print with the connected printer. Setting procedure is more quick and precise; controlling panel adopt to electronics touch and control button controlling, can directly input and revise package type parameter, also can save different package specification parameter; timely supervise facility operation whole process. All the working procedure all have sensor checker, have ego diagnose function, if have any breakdown, facility will auto stop, alarm light blink, display breakdown type indication on the touch screen; common type reducer motor matching frequency transducer, whole machine limitless speed adjust, move transmission is very steadily; can as above situation change, auto control machine movement speed.

● Mechanism character: mechanism spare parts adopt to stainless steel, chroming steel and strong anti-corrode character aluminum alloy ect material; surface good quality spray printing, whole machine have strong anti-rust character.

● The facility accord with safe manipulation and safe operation related criterion and standard. All the lubricate part connect central place, for convenient to handle, lubricate part all ensure have no pollute on the product.

● Performance character: high automatic degree, the machine choose PLC programmable control, electricity part all adopt to import reliable pneumatic device and super electricity controlling technology, have steadily character, easy to handle, low failure, high automatic degree ect advantage; easy to handle; the machine belong to full auto production, and can limitless speed adjust and whole line synchronization operation.

● Electricity collocation: Inovance PLC touch screen operating system, induction switch, Taiwan pneumatic components, Inovance Servo motor and controller, induction switch, proximity switch are imported products, low-voltage electrical components are French Schneider, and other components are famous brands.

●Working flow: open power supply switch, cross film, choose manual film cutting, after one time film cutting success, then choose auto, machine start to operate. Product via bottle split flow facture, guiding fracture, bottle separate fracture, bottle handing film lifting up fracture, film wrapping fracture, at last via shrink tunnel, then finish whole film wrapping package working.

 

2) Facility parts introduction:

● Bottle entry plate chain guiding direction adjust

a). Loose left and right guiding direction inside screw, let left and right direction move to corresponding location.

b). Left and right guiding direction inside width small than about bottle combination 10mm

 

●Bottle sorting blocking board width adjustment:

a). Use spanner rotate while range blocking board adjust screw pole, let distance adjust to corresponding location.

b). Bottle separation board distance: bottle max place diameter is :+2-3mm, let bottle separate tunnel aligning.

c). Record number the number show on displayer, convenient to next time adjust;

 

●Cardboard system

●Load new pusher dog

●Sorting film + Hot glue machine

●Finished product photos

Main component detail list

Electricity list

ⅰ. Electricity part
No Name Reducer type Number Power and speed ratio
1 Main electricity motor MU09/20 1 3.3KW 1:20
2 Cutting knife electricity motor MU63/7.5 1 0.82KW 1:7.5
3 Bottle entry board chain electricity motor Sa47dt90s4 1 1.1KW 1:23.20
4 Bottle conveyor/feeding motor MNHL25/2F 1FK7065-5 Each 1 1.48KW 1:8.58
5 Exit conveyor motor SA47DT80N4 1 0.75KW 1:20.33
6 Slope card board feed motor SA47DT80K4 1 0.55KW 1:9.23
ⅱ. Spare parts
No Name Type Number
8 Synchronization belt wheel (main) Z=36, groove TYPE 8m 1
9 Synchronization belt wheel (secondary) Z=35, groove TYPE 8m 1
10 Film lifting tensioning cylinder DSNU-32-160-PPV-A 2
11 Film sorting promote and demote cylinder DSNU-32-250-PPV-A 1
ⅲ. Photoelectric part
No Name Type Number
A Contactor LC-D0910-M7N 1
B Correlation switch RXM2LB1BD 1
C Middle relay S1 .S2 .S3 .S4 4
D Baffle board photoelectric OBS4000-18GM60-E5 4
E Approach 1 NBB8-18GBM50-E2 5
F Approach switch 2 NBM5-30GM50-E2 1
G Torsion limit 1

Ⅱ. Main Electricity collocation list

No Name Specification Number Brand Place of origin
1 Touch screen 5.7英寸 1set INOVANCE China
2 Servo electric motor 4set
3 Servo controller 4set
4 PCC controlling system 1pcs
5 Manipulation plate 1pcs
6 Bus connector interface 1pcs
7 Input and output module 1piece
8 Photocell 10 sets AUTONICS Korea
9 Pneumatics 1pcs AIRTAC TAIWAN
10 Gear box 1set Transmission Equipment Co.,Ltd China
11 Force conveyor electric motor 1set Transmission Equipment Co.,Ltd China
12 Back Electricity shrink tunnel motor 3pcs Transmission Equipment Co.,Ltd China
13 Weather belt 2pcs Habsit Swiss
14 Frequency converter 2sets TECO Taiwan
15 Hot glue machine 1set Robatech Switzerland
16 Bearing China
17 Linear bearing China
19 Pneumatic shaft/axis 1pcs Zhongguo Hangtian China
20 Conveyor chain Shanghai lilai China
21 Electricity component Schneider France

Loading list

NO Name Spec Qty Mark
1  shrink tunnel BS-25 1 set
2 conveyor 1 set
3 machine host 1 set
4 Electric cabinet 1 set
5 Membrane guide rod 45-07-05 2 pcs
6 chain 541 1 m
7 high temperature tape 1 pcs
8 photoelectricity 2 pcs
9 heating pipe 2.0kw/220v 2 pcs
10 Comb board S-900 6” 4 pcs
11 flat belt 1678× 700× 1.2 1 pcs
12 flat belt 737× 700× 1.2 2 pcs
13 Intermediate relay 2 pcs
14 Heating steel strip 5 m
15 Thermocouple 1 pcs
16 tool 1 set

Others

1)Delivery Time: 45-50 working days after receiving the advance payment.

2)Payment: 40% by T/T advance payment and 60% T/T before shipment.

3)Guarantee Period: 1 year for the machine.