Packaging machine
- Bottle blowing machine
- Carbonated beverage filling machine
- Juice filling machine
- Large barrel water filling machine
- Oil filling machine
- Packaging machine
- Water Treatment System
- Beer Replacement Machine
- Case Packer
- Sterilizer
- Labeling Machine
- Marking Machine
- Sealing Machine
- Uncategorized
- Unstacker machine
- Automatic Mixer
Technical programme
● Power supply. Total power : 380/220V ,75KW (three-phase 三相)
● External gas source : 4-6kgf/cm2
● main motor: 380V 3300W
● Bottle separate electricity motor: 380V 820W*2
● Exit belt motor : 380V 750W
●Film cutting electricity motor :380V 820W
● Film feeding electricity motor: 3.3W
● Bottle entry plate chain electricity motor : 380V 1100W
● Whole bottle motor :380V 250W
● Machine size (L*W*H) :13500*1215*2150mm
(Can make according to special requirement).
● Package piece speed : ≦30-40package /minute
● Package product size : can according to client special requirement.
● Working platform height :L1150+50mm (can making according to special requirement).
● Conveyor belt : shanghai
● Usage film type : PE film and can use color film
● PE film width PE: according to client requirement , film thickness: 0.07mm-0.13mm;
● Film shrinkage ratio : length wise direction 70-80%, cross wise 20-30%.
● Circumstance condition: humidity≦98%, temperature:20-40℃.
● Noise: at working circumstance, noise ≦75DB.
● Whole machine all set safe protection device
● While package type not change, just need to change bottle height and bottle neck diameter, just need 20 minute; while not change bottle neck diameter and bottle height, just change package specification, not more than 10 minute.
● Bottle entry belt drive by frequency motor, adopt to plastic chain net belt conveyor; in addition, match one set of frequency transducer controlling and facility connecting conveyor chain, ensure bottle smoothly enter into each channel tunnel; according to product package type, via vibrate parse device divide product; each channel bottle arrange and number control by conveyor belt top sensor; can control entrance bottle stream pressure according to entrance bottles streams; bottle entrance place set inspection device of bottle full and lacking situation, can let bottle efficiency separation.
● Bottle separate and group: two group shifting fork that drive by servo motor, group bottle as package required number, adopt to linear bottle separate, control by servo motor, accuracy locate, easy to debug, very reliable.
● Bottle hander film wrapping: via bottle handing pole control each group bottle movement distance, let it synchronization with film lifting pole, and let bottle push to film wrapping section belt; film lifting pole and film lifting device match torsion limit stopper, while bottle drop or bottle block, limit stopper movement let machine auto stop, after failure solve, then turn limit stopper hand wheel reset.
● Mechanism rotation: the machine rotation drove by servo motor, adopt to synchronous belt and chain rotation assembly method, ensure rotation harmony, the place that adopt to chain ration all add protection covet and lubricate device, ensure worker safe and circumstance clean.
● Have the function: while lack bottle, the machine will alarm, no bottle no film feeding function
● Controlling system: adopt to PLC and touch screen controlling, have manual. Auto move method, touch screen have full machine manipulation function, can display instant and accumulated package quantity, and enable can print with the connected printer. Setting procedure is more quick and precise; controlling panel adopt to electronics touch and control button controlling, can directly input and revise package type parameter, also can save different package specification parameter; timely supervise facility operation whole process. All the working procedure all have sensor checker, have ego diagnose function, if have any breakdown, facility will auto stop, alarm light blink, display breakdown type indication on the touch screen; common type reducer motor matching frequency transducer, whole machine limitless speed adjust, move transmission is very steadily; can as above situation change, auto control machine movement speed.
● Mechanism character: mechanism spare parts adopt to stainless steel, chroming steel and strong anti-corrode character aluminum alloy ect material; surface good quality spray printing, whole machine have strong anti-rust character.
● The facility accord with safe manipulation and safe operation related criterion and standard. All the lubricate part connect central place, for convenient to handle, lubricate part all ensure have no pollute on the product.
● Performance character: high automatic degree, the machine choose PLC programmable control, electricity part all adopt to import reliable pneumatic device and super electricity controlling technology, have steadily character, easy to handle, low failure, high automatic degree ect advantage; easy to handle; the machine belong to full auto production, and can limitless speed adjust and whole line synchronization operation.
● Electricity collocation: Siemens PLC controller, Schneider contactor, FOTEK sensor switch, FESTOR pneumatic element, SIMENS servo motor, SEW electricity, SIMENS touch screen manipulation.; sensor switch, approach switch adopt to P+F product; low pressure pneumatic element adopt to France Schneider product, other element all adopt to famous brand.
● Working flow: open power supply switch, cross film, choose manual film cutting, after one time film cutting success, then choose auto, machine start to operate. Product via bottle split flow facture, guiding fracture, bottle separate fracture, bottle handing film lifting up fracture, film wrapping fracture, at last via shrink tunnel, then finish whole film wrapping package working.
Facility parts introduction
● Bottle entry plate chain guiding direction adjust
a). Loose left and right guiding direction inside screw, let left and right direction move to corresponding location.
b). Left and right guiding direction inside width small than about bottle combination 10mm
● Bottle sorting blocking board width adjustment:
● Whole range blocking board distance adjustment
a). Use spanner rotate while range blocking board adjust screw pole, let distance adjust to corresponding location.
b). Bottle separation board distance: bottle max place diameter is :+2-3mm, let bottle separate tunnel aligning.
c). Record number the number show on displayer, convenient to next time adjust;
● While bottle variety exchange, dismantle origin pusher dog frame
● Cardboard system
● Load new pusher dog
Sorting film + Hot glue machine
● Bottle separation tunnel blocking board width adjustment:
a). Use spanner to move adjustment screw of bottle separation board, adjust distance to corresponding place.
b). Bottle separation blocking board distance: bottle max place direction +2-3mm;
c). Record number of number location displayer, convenient to next time adjustment.
● Finished product photos
Electricity list
| ⅰ. Electricity part | |||||||
| No | Name | Reducer type | Number | Power and speed ratio | |||
| 1 | Main electricity motor | MU09/20 | 1 | 3.3KW 1:20 | |||
| 2 | Cutting knife electricity motor | MU63/7.5 | 1 | 0.82KW 1:7.5 | |||
| 3 | Bottle entry board chain electricity motor | Sa47dt90s4 | 1 | 1.1KW 1:23.20 | |||
| 4.5 | MU63/30 | 1FK7042-5 | 1 | 0.82KW 1:20 | |||
| 6 | Bottle conveyor/feeding motor | MNHL25/2F | 1FK7065-5 | Each 1 | 1.48KW 1:8.58 | ||
| 7 | Bottle shocking motor | SA37DR63L4 | 1 | 0.25KW 1:25.38 | |||
| 12 | Exit conveyor motor | SA47DT80N4 | 1 | 0.75KW 1:20.33 | |||
| 13 | Slope card board feed motor | SA47DT80K4 | 1 | 0.55KW 1:9.23 | |||
| ⅱ. Spare parts | |||||||
| No | Name | Type | Number | ||||
| 8 | Synchronization belt wheel (main) | Z=36, groove TYPE 8m | 1 | ||||
| 9 | Synchronization belt wheel (secondary) | Z=35, groove TYPE 8m | 1 | ||||
| 10 | Film lifting tensioning cylinder | DSNU-32-160-PPV-A | 2 | ||||
| 11 | Film sorting promote and demote cylinder | DSNU-32-250-PPV-A | 2 | ||||
| ⅲ. Photoelectric part | |||||||
| No | Name | Type | Number | ||||
| A | Contactor | LC-D0910-M7N | 1 | ||||
| B | Correlation switch | RXM2LB1BD | 1 | ||||
| C | Middle relay | S1, S2, S3, S4 | 4 | ||||
Main Electricity collocation list
| No | Name | Specification | Number | Brand | Place of origin |
|---|---|---|---|---|---|
| 1 | Touch screen | 10.7英寸 | 1 set | SIEMENS | German |
| 2 | Servo electric motor | 5 set | |||
| 3 | Servo controller | 5 set | |||
| 4 | PCC controlling system | 1 pcs | |||
| 5 | Manipulation plate | 1 pcs | |||
| 6 | Bus connector interface | RS-232 | 1 pcs | ||
| 7 | Input and output module | 6 piece | |||
| 8 | Photocell | PEPPERL+FUCHS “P+F” | German | ||
| 9 | Pneumatics | FESTO | German | ||
| 10 | Gear box | 4 pcs | Transmission Equipment Co., Ltd | China | |
| 11 | Force conveyor electricity motor | 2 pcs | Transmission Equipment Co., Ltd | China | |
| 12 | Back Electricity shrink tunnel motor | 3 pcs | Transmission Equipment Co., Ltd | China | |
| 13 | Weather belt | 2-3 pcs | Habsit | Swiss | |
| 14 | Frequency converter | DANFOSS | Denmark | ||
| 15 | Hot glue machine | Robatech | Switzerland | ||
| 16 | Bearing | SKF or same Grade product | Swiss | ||
| 17 | Linear bearing |
Others
1)Delivery Time: 45-50 working days after receiving the advance payment.
2)Payment: 40% by T/T advance payment and 60% T/T before shipment.
3)Guarantee Period: 1 year for the machine.





